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Special on Bufferbloat, The Internet, And How To Fix It.Michael Black on Chips Remembered: The Scenix/Ubicom/Parallax SX.𐂀 𐂅 on Coils In The Road Could Charge EVs While Driving.on Angled Drill Guide Helps You With Those Tricky Holes on Replaceable Batteries Are Coming Back To Phones If The EU Gets Its Way Leandro Heck on Put 3D Metal Printing Services To The Test, By Making A Watch.lurker on RollBack Breaks Into Your Car.Posted in High Voltage, Tool Hacks Tagged coil, gear motor, lathe, tesla coil, varnish, winding Post navigation If your needs are more along the lines of a coil winder, we’ve got a fully automated winder that might work for you. ’ setup is probably not great for coil winding as it is, but for coil maintenance, it’s just the thing. In use, the lathe turns the coil very slowly, allowing to apply an even coat of varnish over the coil surface, and to keep it from sagging while it dries. Built entirely from scraps and junk bin parts, the low-speed, low-precision lathe can be set up to accommodate coils of all sizes. The setup seen in the video below helps with that tedious chore. To prevent one of his coils from joining the latter group, keeping the coat of insulating varnish on the secondary coil windings in tip-top condition is essential. If you check out his Kaizer Power Electronics channel on YouTube, you’ll see that he has quite a collection of large, powerful Tesla coils, some of which are used for demos and shows, and others that seem to be reserved mainly for blowing stuff up. But since that group probably constitutes a not insignificant fraction of the Hackaday audience, and because there are probably more applications for this homebrew coil varnishing setup, we figured it would be a good idea to share it.įor, coil maintenance isn’t something to take lightly. It’s mainly something that Tesla coil builders and other high-voltage experimenters are concerned with. Admittedly, not a lot of people have a regular need to varnish coils.